Production
https://prod.org.br/article/doi/10.1590/S0103-65132007000300002
Production
Article

Current research on profile monitoring

Current research on profile monitoring

Woodall, William H.

Downloads: 0
Views: 1116

Abstract

In many applications the quality of a process or product is best characterized and summarized by a functional relationship between a response variable and one or more explanatory variables. Profile monitoring is used to understand and to check the stability of this relationship over time. At each sampling stage one observes a collection of data points that can be represented by a curve (or profile). In some calibration applications, the profile can be represented adequately by a simple linear regression model, while in other applications more complicated models are needed. The purposes of this paper are to review recent research on the use of control charts to monitor process and product quality profiles and to encourage further research in this area.

Keywords

Calibration, functional data analysis, linear regression, multivariate quality control, nonlinear regression, statistical process control, wavelets

Resumo

Em muitas aplicações a qualidade de um processo ou de um produto é melhor caracterizada e descrita por uma relação funcional entre a variável resposta e uma ou mais variáveis explicativas. Monitoramento de perfis é usado para entender e checar a estabilidade desta relação ao longo do tempo. Cada vez que uma amostra é selecionada, uma coleção de pontos que pode ser representada por uma curva (ou perfil) é observada. Em algumas aplicações de calibração, o perfil pode ser representado adequadamente por um modelo de regressão linear simples, enquanto que em outras aplicações, modelos mais complicados serão necessários. Os objetivos deste artigo são: apresentar e resumir pesquisas recentes do uso de cartas de controle para monitorar perfis de processo e qualidade de produto e encorajar futuras pesquisas nesta área.

Palavras-chave

Calibração, análise de dados funcionais, regressão linear, controle de qualidade multivariada, regressão não linear, controle estatístico de processo, ondaletas

References



Boeing Commercial Airplane Group, Materiel Division, Procurement Quality Assurance Department. Advanced Quality System Tools, AQS D1-9000-1, The Boeing Company: Seattle, WA, 1998.

BROWN, P. E.; DIGGLE, P. J.; HENDERSON, R. A Model-Based Approach to Quality Control of Paper Production. Applied Stochastic Models in Business and Industry, v. 20, p. 173-184, 2004.

CHANG, T. C.; GAN, F. F. Monitoring Linearity of Measurement Gauges. Journal of Statistical Computation and Simulation, v. 76, p. 889-911, 2006.

CHEN, S.; NEMBHARD, H. B. A High-Dimensional Control Chart for Profile Monitoring, resubmitted to Technometrics, 2007.

CHICKEN, E.; PIGNATIELLO, J. J. JR.; SIMPSON, J. Statistical Process Monitoring of Nonlinear Profiles Using Wavelets, paper presented at the 51st Fall Technical Conference, Jacksonville FL, 2007.

COLOSIMO, B. M.; MAMMARELLA, F.; PETRÒ, S.Quality Control of Manufactured Surfaces, IX International Workshop on Intelligent Statistical Quality Control, Tsinghua University, Beijing, Sept. 12-14, 2007a.

COLOSIMO, B. M.; PACELLA, M. On the Use of Principal Component Analysis to Identify Systematic Patterns in Roundness Profiles. Quality and Reliability Engineering International, to appear. 2007b.

COLOSIMO, B. M.; PACELLA, M. Control Charts for Functional Data: A Comparison Study. VIII Convegno A.I.Te.M. (Italian Association on Manufacturing), 2007. Montecatini Terme, September 10-12, 2007c.

COLOSIMO, B. M., PACELLA, M.; SEMERARO, Q. Statistical Process Control for Geometric Specifications: On the Monitoring of Roundness Profiles, Journal of Quality Technology, to appear, 2007d.

DING, Y., ZENG, L.; ZHOU, S. Phase I Analysis for Monitoring Nonlinear Profiles in Manufacturing Processes. Journal of Quality Technology, v. 38, p. 199- 216, 2006.

GRIMSHAW, S. D.; ALT, F. B. Control Charts for Quantile Function Values. Journal of Quality Technology, v. 29, p. 1-7, 1997.

GUPTA, S.; MONTGOMERY, D. C. Profiles – Monitoring the Variance Components, paper presented at the Joint Statistical Meetings, Salt Lake City, Utah, 2007.

GUPTA, S.; MONTGOMERY, D. C.; WOODALL, W. H. Performance Evaluation of Two Methods for Online Monitoring of Linear Calibration Profiles, International Journal of Production Research, v. 44, p. 1927-1942, 2006.

HEALY, J. D. A Note on Multivariate CUSUM Procedures, Technometrics v. 29, p. 409-412, 1987.

ISO 5725-6. Accuracy (Trueness and Precision) of Measurement Methods and Results – Part 6. International Organization for Standardization: Geneva, Switzerland, 1994.

JENSEN, W. A.; BIRCH, J. B. Monitoring Correlation within Nonlinear Profiles Using Mixed Models, under second review by Journal of Quality Technology, 2007.

JENSEN, W. A., BIRCH, J. B., AND WOODALL, W. H. Monitoring Correlation within Linear Profiles Using Mixed Models, to appear in Journal of Quality Technology, 2007.

JENSEN, W. A.; JONES-FARMER, L. A.; CHAMP, C. W.; WOODALL, W. H. Effects of Parameter Estimation on Control Chart Properties: A Literature Review, Journal of Quality Technology, v. 38, p. 349-364, 2006.

JEONG, M. K.; LU, J. C.; WANG, N. Wavelet-based SPC Procedure for Complicated Functional Data, International Journal of Production Research, v. 44, p. 729-744, 2006.

JIANG, W.; AU, T.; TSUI, K. L. A Statistical Process Control Approach to Business Activity Monitoring, IIE Transactions, v. 29, p. 235-249, 2007.

JIN, J. Individual Station Monitoring Using Press Tonnage Sensors for Multiple Operation Stamping Processes. Journal of Manufacturing Science and Engineering, v. 126, p. 83-90, 2004.

KANG, L.; ALBIN, S. L. On-Line Monitoring when the Process Yields a Linear Profile, Journal of Quality Technology, v. 32, p. 418-426, 2000.

KAZEMZADEH, R. B.; NOOROSSANA, R.; AMIRI, A. Phase I Monitoring of Polynomial Profiles, to appear in Communications in Statistics – Theory and Methods, 2007a.

KAZEMZADEH, R.B.; NOOROSSANA, R.; AMIRI, A. On the Monitoring of Polynomial Profiles, Submitted to International Journal of Advanced Manufacturing Technology. Tentative acceptance subject to minor corrections, 2007b.

MAHMOUD, M. A. Phase I Analysis of Multiple Regression Linear Profiles, submitted for publication, 2007.

MAHMOUD, M. A.; PARKER, P. A.; WOODALL, W. H.; HAWKINS, D. M. A Change Point Method for Linear Profile Data, Quality & Reliability Engineering International, v. 23, p. 247-268, 2007.

MAHMOUD, M. A.; WOODALL, W. H. Phase I Analysis of Linear Profiles with Calibration Applications, Technometrics, v. 46, p. 377-391, 2004.

MARENGO E.; LIPAROTA, M. C.; ROBOTTI, E.; BOBBA, M.; GENNARO, M. C. Monitoring of Pigmented Surfaces in Accelerated Ageing Process by ATR-FT-IR Spectroscopy and Multivariate Control Charts, Talanta, v. 66, p. 1158-1167, 2005.

MOGUERZA, J. M; MUÑOZ, A.; PSARAKIS, S. Monitoring Nonlinear Profiles using Support Vector Machines. Lecture Notes in Computer Science, 4756, p. 574-583. The publisher is Springer-Verlag, 2007.

MOSESOVA, S. A.; CHIPMAN, H. A.; MACKAY, R. J.; STEINER, S. H. Profile Monitoring Using Mixed-Effects Models, submitted for publication, 2007.

NOOROSSANA, R. ; AMIRI, A.; SOLEIMANI, P. On the Monitoring of Autocorrelated Linear Profiles. To appear in Communications in Statistics-Theory and Methods, 2007a.

NOOROSSANA, R.; AMIRI, A.; VAGHEFI, S.A.; ROGHANIAN, E. Monitoring Process Performance Using Linear Profiles. Proceedings of the 3rd International Industrial Engineering Conference, Tehran, Iran, 2004a.

NOOROSSANA, R.; SOLEIMANI, P. Effect of Within Profile Autocorrelation on the Performance of Linear Profiles. To appear in the Proceedings of the 5th International Industrial Engineering Conference, Tehran, Iran (in Farsi), 2007b.

NOOROSSANA, R.; VAGHEFI, S.A.; AMIRI, A. Effect of Non-normality on the Monitoring of Linear Profiles, Proceedings of the 2nd International Industrial Engineering Conference, Riyadh, Saudi Arabia, 2004b.

PACELLA, M.; SEMERARO, Q. An Unsupervised Neural Network Approach for On-line Monitoring of Machined Profiles. Presented at the 7th Annual Conference of ENBIS (European Network for Business and Industrial Statistic) Dortmund, Germany, September 24-26, 2007.

PARKER P. A.; FINLEY T. D. Advancements in Aircraft Model Force and Attitude Instrumentation by Integrating Statistical Methods. Journal of Aircraft, v. 44, p. 436-443, 2007.

REIS, M. S.; SARAIVA, P. M. Multiscale Statistical Process Control of Paper Surface Profiles", Quality Technology and Quantitative Management, v. 3, n. 3, p. 263-282, 2006.

RUNGER, G. C.; BARTON, R. R.; DEL CASTILLO, E.; WOODALL, W. H. Optimal Monitoring of Multivariate Data for Fault Detection, Journal of Quality Technology, v. 39, p. 159-172, 2007.

SAHNI N. S.; AASTVEIT, A. H.; NAES T. In-line Process and Product Control using Spectroscopy and Multivariate Calibration. Journal of Quality Technology, v. 37, p. 1-20, 2005.

SCHAJER, G. S.; GAZZARRI, J. I.; WONG, D. C.; MANESS, T. C.; KOZAK, R. A. Scanner System for Separate-Sided Lumber Surface Measurements. Forest Products Journal, v. 55, p. 175-180, 2005.

STAUDHAMMER, C.; MANESS, T. C.; KOZAK, R. A. Profile Charts for Monitoring Lumber Manufacturing Using Laser Range Sensor Data. Journal of Quality Technology, v. 39, p. 224-240, 2007a.

STAUDHAMMER, C.; MANESS, T. C.; KOZAK, R. A. SPC Methods for Detecting Simple Sawing Defects Using Real-Time Laser Range Sensor Data. Wood and Fiber Science, v. 54, in press, 2007b.

WANG, K. B.; TSUNG, F. Using Profile Monitoring Techniques for a Data-Rich Environment with Huge Sample Size. Quality and Reliability Engineering International, v. 21, p. 677-688, 2005.

WILLIAMS, J. D.; BIRCH, J. B.; WOODALL, W. H.; FERRY, N. M. Statistical Monitoring of Heteroscedastic Dose-Response Profiles from High-Throughput Screening. Journal of Agricultural, Biological and Environmental Statistics, v. 12, p. 216-235, 2007.

WILLIAMS, J. D.; WOODALL, W. H.; BIRCH, J. B. Statistical Monitoring of Nonlinear Product and Process Quality Profiles. Quality & Reliability Engineering International, v. 23, n. 7, p. 925-941, 2007.

WOODALL, W. H. Use of Control Charts in Health Care and Public Health Surveillance (with discussion). Journal of Quality Technology, v. 38, p. 89-104, 2006.

WOODALL, W. H. Profile Monitoring, entry in Encyclopedia of Statistics in Quality and Reliability edited by Fabrizio Ruggeri, Frederick Faltin, and Ron Kenett, John Wiley & Sons Ltd, 2007.

WOODALL, W. H.; SPITZNER, D. J.; MONTGOMERY, D. C.; GUPTA, S. Using Control Charts to Monitor Process and Product Quality Profiles. Journal of Quality Technology, v. 36, p. 309-320, 2004.

YOUNG, T. M.; WINISTORFER, P. M.; WANG, S. Multivariate Control Charts of MDF and OSB Vertical Density Profile Attributes. Forest Products Journal, v. 49, p. 79-86, 1999.

ZHOU, H.; LAWSON, A. B. EWMA Smoothing and Bayesian Spatial Modeling for Health Surveillance. Under revision, 2007.

ZHOU, S.; JIN, N.; JIN, J. Cycle-based Signal Monitoring using a Directionally Variant Multivariate Control Chart System. IIE Transactions, v. 37, p. 971-982, 2005.

ZHOU, S. Y.; SUN, B. C.; SHI, J. J. An SPC Monitoring System for Cycle-based Waveform Signals using Haar Transform. IEEE Transactions on Automation Science and Engineering 2006, v. 3, n. 1, p. 60-72, 2006.

ZHU, J.; LIN, D. K. J. Monitoring the Slopes of Linear Profiles, paper presented at the Joint Statistical Meetings, Salt Lake City, Utah and under revision for resubmission to the Journal of Quality Technology, 2007.

ZOU, C.; TSUNG, F.; WANG, Z. Monitoring General Linear Profiles Using Multivariate Exponentially Weighted Moving Average Schemes. Technometrics, v. 49, n. 4, p. 395-408, 2007.

ZOU, C.; ZHOU, C.; WANG, Z.; TSUNG, F. A Self-Starting Control Chart for Linear Profiles. Journal of Quality Technology, v. 39, n. 4, p. 364-375, 2007.

ZOU, C.; ZHANG, Y.; WANG, Z. A Control Chart Based on a Change-Point Model for Monitoring Profiles. IIE Transactions v. 38, p. 1093-1103, 2006.

5883a3ea7f8c9da00c8b46d0 1574685864 Articles
Links & Downloads

Production

Share this page
Page Sections